DFS Composites offers complete mold and device manufacturing solutions for industrial processes. We work from project development to delivery of the final tooling, ensuring dimensional accuracy, technical finish, and durability.
Our tooling solutions for the wind industry, for example, are found in the factories of the world’s largest blade manufacturers.
Combining agility with application engineering, DFS is the ideal partner for those seeking quality and reliability in tooling solutions.
Specializing in the production of high-precision plugs and molds, DFS Composites offers tailored solutions for the composites industry. We work with 3D modeling, CNC machining, and technical finishing to ensure design fidelity and excellent performance in the lamination process.
We develop plugs with a focus on dimensional stability and repeatability. From these plugs, we manufacture durable molds, optimized for high productivity and long service life.
Whether for prototypes, serial parts, or large volumes, DFS delivers quality, durability, and specialized technical support at every stage of the process.
DFS Composites uses high-precision CNC machining to manufacture plugs, molds, and technical components. Our machines operate with advanced digital control, ensuring agility, precision, and repeatability in the production process.
We work with a variety of materials—such as structural foam, MDF, aluminum, and specialty resins—adapting the cutting strategy to the needs of each project. This allows for consistent results and greater efficiency in the manufacturing of parts and tools.
Combining technology and expertise, DFS offers CNC machining as a fundamental part of our commitment to quality and innovation in composites.
DFS Composites offers a comprehensive tooling service that goes beyond manufacturing: we commission new and used molds, with rigorous FAT/SAT testing, including laser tracking, heating and vacuum tests, and bond gap, overbite, and root plate adjustments.
We also perform mold conversion, upgrades, and refurbishments, with improvements to surfaces with or without gel coat, heating, drive, and control systems. Each project is tailored to the client’s needs, with a focus on performance and durability.
Our team also performs technical decommissioning, including export packaging with heat-shrinkable film or special tarps, as well as equipment support for carbon machines, Schmalz jigs, mixers, and dispensers.