ABOUT
US

DFS Composites was founded in 2015 by Feras Yosef as a specialist in blade tooling and process engineering for the wind turbine industry. Since then, over the past 10 years, we have built a strong team of over 160 members, each with their own specialty, serving production lines all over the world.

We have maintained our commitment to designing and supplying the industry with precision tooling, mold making and mold making over the years and will strive to always deliver the best to the most demanding audiences. We will maintain our focus on quality and delivery to meet all our customers’ requirements.

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COMPLETED PROJECTS
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MEMBERS

High quality production tooling design & manufacture at our strategically located partners facilities.

Blade know-how, skilled labour and scalable footprint to enable blade prototyping.

Competitive and novel blade engineering solutions for global OEMs.

OUR
TEAM

Our team is dedicated to delivering innovative solutions through a blend of creativity and technical expertise. We leverage cutting-edge technology and streamlined processes to transform ideas into high-quality products.

Comprised of experienced engineers, designers and manufacturers who work collaboratively to ensure that each project meets rigorous quality standards and customer specifications. Our strength lies in our ability to design and build products to specification.

The Tooling Service team is synonymous with efficiency, mobility, and competence. With a highly skilled team, we are prepared to operate in a variety of environments, always delivering agile and precise solutions.

Our commitment goes beyond simply providing services: we work with agility, safety, and precision, ensuring that every project is executed with excellence. With advanced technical expertise and a keen eye for innovation, we are always ready to offer support wherever and whenever needed.
No matter the location or requirement, our team is always ready for the job!

Expertise

Diverse skill sets in composites, mechanical, electrical, hydraulic and software engineering

Innovation

Commitment to research and development for continuos improvement.

Quality Assurance

Rigorous testing and validation protocols at each stage of production - Six Sigma and APQP4Wind

Customer Focus

Diverse skill sets in composites, mechanical, electrical, hydraulic and software engineering

AWARDS &
MEMBERSHIPS

DFS wants to build a solid and reliable future. Demonstrating this commitment to quality and safety reinforces the company’s position as a reference in the sector, establishing long-term relationships based on trust and excellence.

A POWERHOUSE TEAM

Engineering ManagerS

Senior Mechanical Design EngineerS

Senior Control Engineer

CNC Machinist

Project Managers and a large team willing to tackle the work in an agile manner and with exceptional quality

WHERE
WE ARE

United Kingdom

Headquarter
Engineering & Desing Centre
Prototype & Manufacturing
5Axsis CNC Milling Centre

China

Supply-Chain Management Installation & Service

India

Engineering & Design Office Manufacturing & Fabrication Installation & Service

Mexico

Large Scale Manufacturing      5Axis Milling Centre    Engineering & Design Office Installation & Service

USA & Canada

Operation & Sales        Installation & Service

I believe that Blades tooling is still a young industry, and there is globally a strong demand for reliable mould suppliers, that can deliver technically robust moulds at competitive prices. CAPEX and OPEX reductions are key to all blades manufacturers and have a direct effect on the cost of energy. Habitually, tooling requirements specifications do not exist or are over complicated, which to some extent increase the cost of the moulds. Good understanding of product design, and manufacture process is fundamental to the delivery of a good mould. At DFS Composites, we do not copy paste, we follow a six sigma approach to gather the voice of the customers which we translate into customer’s requirements specifications, which subsequently initiate our design phase.