DFS Composites designs custom tooling solutions for a wide range of industrial sectors. Our journey began in the wind energy industry, where we built strong expertise in large-scale, high-performance molds and fixtures.
Today, we serve multiple markets — including automotive, marine, aerospace — always focusing on efficiency, durability, and cost-effectiveness.
Each project is approached uniquely, with dedicated engineering and processes tailored to client needs.
DFS Composites offers advanced heating solutions to optimize the curing process in composite molds. Our main highlight is the Cavity Heater, designed to provide efficient and precise internal heating, accelerating the cure cycle with safety and refined thermal control.
We also provide custom heated blanket surfaces, ideal for external mold applications, ensuring uniform heat distribution and flexibility in use.
These technologies help reduce production time, increase process efficiency, and deliver better results in composite part molding.
At DFS, our focus is to deliver practical, durable, and efficient thermal solutions to meet the demands of the composites market.
DFS Composites designs specialized devices for wind blade handling, supporting various stages of the manufacturing process with safety and precision. Our solutions include equipment for demolding, lifting, and weighing blades — all built to enhance speed and reliability on the shop floor.
Each device is engineered to integrate seamlessly into production workflows, minimizing operational risks and improving factory efficiency.
With strong expertise in the wind energy sector, we deliver robust, intelligent solutions aligned with the latest turbine technologies.
At DFS, innovation and safety go hand in hand in the development of advanced Blade Handling systems.
The DFS Blade Balancing Machine is a Weighing Scale system for the measure of Blade weight. Weighing Scale Machine for wind mill blades is specialized equipment used to measure the weight and mass distribution of each blade during the manufacturing and assembly process. Ensuring accurate weight measurement is crucial for maintaining proper balance and performance of the wind mill.
Our solution enables companies to optimize their workforce by significantly reducing the number of employees required for the debagging operation, allowing them to streamline processes while maintaining efficiency. In most cases, only two staff members are needed to carry out this task effectively.
Additionally, our system is designed to shred consumable materials such as vacuum bags and pipes into much smaller pieces. This not only minimizes waste volume but also maximizes available storage space, making waste management more efficient and cost-effective.
Ensuring the structural integrity of wind turbine blades is critical for performance and safety. The DFS Non-Destructive Testing Blade Scanner brings cutting-edge phased array ultrasonic testing to detect faults in the spar cap area, ensuring reliable bonding between the spar cap and web.
To ensure superior quality control, the DFS Carbon Pultrusion Processing Machine incorporates automated bevel geometry verification prior to the final vacuum stacking process. This ensures that every pultrusion processed meets the highest industry standards, eliminating errors and improving product consistency.
Tape and Filament winding
Tooling Road-Map Including:
Direct carbon roving
Shear web turners
De-bagging & recycling machine
Crane-less Finishing Line
De-bagging, shreddrer & compacting machine
